Intelligent Cable Testing Equipment

As testing requirements and volumes in the cable industry continue to increase, intelligent testing has emerged as a new industry trend. Intelligent cable testing equipment products are independently developed by Zhongtian Smart Equipment Co., Ltd. This product portfolio automates the circulation and testing of bare conductors and links key test parameters to the corresponding conductor products to interface with the MES via the host computer.

Conductor Structure Testing Equipment:

By introducing new technologies, the system can perform automatic, precise measurements of finished aluminum wire mass per meter, stranding direction, outer diameter, pitch, pitch‑to‑diameter ratio, resistivity, and forming height of a single wire, and upload the measurements to the MES.

Automatic Testing of Mechanical Properties of Conductors:

The system performs fully automatic testing of conductor diameter, tensile strength, and elongation, and links key test parameters to the corresponding conductor products to interface with the MES via the host computer;
The system features automatic removal of scrap wire to ensure the safety and reliability during automation;
The system supports online QR code scanning for a one‑to‑one match between each product and its QR code to ensure the accuracy of test data.

Automatic Testing of Comprehensive Performance of Conductors:

The system performs fully automatic testing of conductor resistivity, diameter, tensile strength, and elongation, and links key test parameters to the corresponding conductor products to interface with the MES via the host computer;
The system features automatic removal of scrap wire to ensure the safety and reliability during automation;
The system supports online QR code scanning for a one‑to‑one match between each product and its QR code to ensure the accuracy of test data.

Semi-automatic Winding and Torsion Testing Machine:

Unlike traditional winding and torsion testing machines, this equipment automates sample clamping, automatic tensile force adaptation, and beyond. Also, it links test data to the corresponding products to upload the linked data to the MES via the host computer.

Product advantage

(1)Conductor Structure Testing Equipment:

The testing process is fully automated, halving cycle time from 10 minutes per conductor to 5 minutes—doubling throughput—and reducing operator staffing from two people to one, saving 0.5 labor per day.

(2)Automatic Testing of Mechanical Properties of Conductors:

Designed for conductor testing, the system delivers 0.001 mm diameter accuracy, Class 0.5 breaking force precision, and 0.1 mm elongation resolution.

(3)Automatic Testing of Comprehensive Performance of Conductors:

Designed for conductor testing, the system delivers 0.02 mΩ resistance accuracy, 0.001 mm diameter accuracy, Class 0.5 breaking force precision, and 0.1 mm elongation resolution.

(4)Semi-automatic Winding and Torsion Testing Machine:

①Maximum test torque: 50 N·m; maximum tensile force during torsion testing: 600 N;

②Feature: Testers’ workload is substantially reduced, while testing efficiency is improved.

It is primarily used for intelligent detection of indicators such as conductor stranding structure, wire diameter, pitch, tensile strength, and bending fatigue resistance, covering online monitoring of production lines, quality inspection of finished products, research and development sample testing, and third-party testing laboratories, achieving full-process automated quality control.

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Intelligent Cable Testing Equipment

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